📏 ACiON Height Selection Procedure

Complete Setup Guide - Laser Positioning System

AE2PBH Node 5 "PUMP" Configuration

⚠️ CRITICAL: Teaching procedure MUST be carried out in the order specified below. Failure to follow sequence will cause lifting function and height select to fail!
📋 Overview: This procedure configures the laser height selection system allowing up to 12 programmable height positions. Heights can be grouped (e.g., Heights 1-6 for Warehouse A, 7-12 for Warehouse B).
🛠️ Required Equipment:
  • Zapi Smart Console
  • Measuring tape or laser distance meter
  • Access to AE2PBH Node 5 "PUMP"
📐 PHASE 1: Set Laser (Initial Measurement) ▼

Preliminary Measurement

📏 Measure Distance 'X'

From front (glass) face of sensor to target when mast is in LOWERED POSITION

Distance 'X' = ______ mm

Record this value for reference

1 Position mast in fully lowered position

2 Measure distance from sensor glass face to target reflector

3 Record this as Distance 'X' - This is your baseline measurement

💡 Sensor Setup: Ensure laser sensor is properly mounted and aligned. The glass face should be clean and the target reflector properly positioned on the mast.
⚙️ PHASE 2: Height Selection Menu Options ▼

Using Zapi Smart Console - AE2PBH Node 5 "PUMP"

1 Connect Zapi Smart Console and access AE2PBH Node 5 "PUMP"

2 Scroll to Menu Options

Press ENTER

3 Scroll to Height Selection

Set to ON

4 Scroll to OPT. HEIGHT #1

Set to ON

5 If more heights required, enable additional heights:

OPT. HEIGHT #2 → ON

OPT. HEIGHT #3 → ON

... continue up to ...

OPT. HEIGHT #12 → ON

⚠️ Maximum Heights: Up to 12 heights can be selected. Enable only the heights you need (e.g., 1-6 for Warehouse A, 7-12 for Warehouse B).

6 When all requested heights are selected:

Press ESC (Escape)

Press OK

Re-cycle the key to store settings

🎯 PHASE 3: Adjustment (Teaching Procedure) ▼

Teaching Height Positions

1 Scroll to Menu Adjustment

Press ENTER

2 Scroll to Lift Height #1

3 Raise forks to first height position required

📊 Note: You will see the laser value change as the forks are raised. Position forks at desired height.

4 When forks are at correct height, press OK

This teaches Height #1 position

5 If more heights required, repeat for each height:

Scroll to Lift Height #2

Raise forks to second height position

Press OK to teach

Continue this process for all heights (#3, #4, #5... up to #12)

6 When all height positions are set:

Press ESC (Escape)

Press OK

✓ CRITICAL: Each height must be taught in sequence. Do not skip heights or teach out of order!
🔧 PHASE 4: Final Parameters & Testing ▼

Configure Final Parameters

1 Scroll to PARAMETERS MENU

Press ENTER

Required Parameter Settings
LIFT HEIGHT CTB

Scroll to parameter and set value:

20%
LIFT HEIGHT S.D

Scroll to parameter and set value:

0.5V

2 After setting parameters:

Press ESC (Escape)

Press OK

Re-cycle the key to store all settings

3 Run and Test Selected Heights

🔍 OPERATIONAL TEST:
  • Test each programmed height position
  • Verify forks stop at correct heights
  • Check laser sensor is reading correctly
  • Ensure smooth operation without errors
  • Document all heights in service log
⚠️ CRITICAL NOTES:
  1. Teaching procedure MUST be carried out in the order specified above! If not followed correctly, the lifting function and height select will fail to operate!
  2. Height selection can be customized as required. Example:
    • Heights 1-6: Warehouse A
    • Heights 7-12: Warehouse B
  3. Always re-cycle the key after making changes to store settings in memory
  4. Perform thorough operational testing after setup
📋 Quick Reference - Parameter Summary:
Parameter Setting
Height Selection ON
OPT. HEIGHT #1-12 ON(as required)
LIFT HEIGHT CTB 20%
LIFT HEIGHT S.D 0.5V

Flexi ACiON - Height Selection Configuration

Authored by: S. Seymour

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