🛢️ Flexi Forklift Grease Points

Lubrication Guide & Maintenance Schedule

Complete Reference for All Grease Points

⚠️ CRITICAL: Regular lubrication is essential for safe operation and extended component life. Follow the maintenance schedule strictly. Use only recommended lubricants.
📋 Lubrication Schedule: All grease points should be serviced every 500 hours or as specified in the service schedule. Use multi-purpose lithium-based grease unless otherwise specified.

🗓️ Service Schedule Reference

Component Interval Service
Slewing Ring & Steer Pinion Every 500 hours Grease
Mast Channels Every 500 hours Grease
Sideshift Every 500 hours Grease
Articulation Axle Bearings Every 500 hours Grease
Tilt Pivot Bushes Every 500 hours Grease
Mast Chains Every 500 hours Lubricate
Mast & Carriage Bearings Every 2500 hours Grease
Wheel Bearings Every 5000 hours Grease
📐 Mast & Carriage Assembly ▼

📷 Reference Image 1

Mast and Carriage Assembly View

1
Mast Channels
Apply grease to mast channel sliding surfaces. Ensure even distribution along the full length of both inner and outer mast sections.
Every 500 Hours
2
Mast Bearings
Grease mast roller bearings at designated grease nipples. Pump grease until clean grease appears.
Every 500 Hours
3
Carriage Bearings
Grease all carriage roller bearings. Multiple grease points located on carriage sides.
Every 2500 Hours
4
Mast Chains
Apply chain lubricant to lift chains. Spray or brush application on all chain links.
Every 500 Hours
🔄 Steering & Articulation ▼

📷 Reference Image 2

Steering and Articulation Components

5
Slewing Ring
Grease slewing ring bearing at multiple grease nipples around circumference. Rotate steering during greasing for even distribution.
Every 500 Hours
6
Steer Pinion
Apply grease to steer pinion mesh gear. Ensure proper engagement and lubrication.
Every 500 Hours
7
Articulation Axle Bearings
Grease articulation pivot point bearings on both sides. Multiple grease nipples present.
Every 500 Hours
8
Wheel Bearings
Grease wheel hub bearings on all wheels. Remove grease relief plugs before greasing, replace after.
Every 5000 Hours
↔️ Tilt & Sideshift Mechanisms ▼

📷 Reference Image 3

Tilt and Sideshift Components

9
Tilt Pivot Bushes
Grease tilt cylinder pivot bushes at both upper and lower mounting points. Apply grease until it appears at bush edges.
Every 500 Hours
10
Tilt Cylinder Mountings
Lubricate all tilt cylinder mounting pins and bushes. Check for wear during greasing.
Every 500 Hours
11
Sideshift Mechanism
Grease sideshift carriage sliding rails and guide bearings. Apply evenly across full travel range.
Every 500 Hours
⚙️ Drive System ▼

📷 Reference Image 4

Drive System Components

12
Drive Axle Gearbox
Check and top up drive axle gearbox oil level. Use SAE 90 gear oil. Grease external bearings.
Every 500 Hours (Check) | 2500 Hours (Replace)
13
Pivot Shaft Bushes
Lubricate pivot shaft bushes at articulation point. Grease both sides thoroughly.
Every 500 Hours
⚠️ LUBRICATION BEST PRACTICES:
  • Always clean grease nipples before applying grease gun
  • Use only recommended multi-purpose lithium-based grease
  • Pump grease until clean grease appears (purging old grease)
  • Wipe excess grease to prevent dirt accumulation
  • Inspect for wear, damage, or leaks during greasing
  • Record all maintenance in service log
  • If grease point is blocked, clear or replace nipple
🛠️ Recommended Lubricants:
  • General Purpose: Multi-purpose lithium-based grease (NLGI Grade 2)
  • Mast Chains: Chain lubricant spray or brush-on type
  • Drive Axle: SAE 90 gear oil (1L capacity)
  • Operating Temperature:-20°C to +120°C

Flexi Forklift Lubrication Guide

Complete Grease Point Reference

Regular Maintenance Ensures Safety & Longevity

© 2024 Technical Documentation